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Singapore Solar Installation Standards
Every component in a Sunollo residential solar installation is specified to meet or exceed Singapore's technical standards. This page documents the grade, rating and compliance requirement for each balance-of-system (BOS) element — cables, structure, protection devices, earthing, conduit, metering and labelling — under SS 638:2012+A1:2018, CP 5:2022 and EMA regulations.
These standards apply to all Sunollo installations in Singapore. Site-specific conditions (coastal exposure, roof load, cable run length) may impose higher requirements — final specifications are confirmed by a Sunollo Licensed Electrical Worker (LEW) during the site assessment.
Cables — DC (Panel to Inverter)
| Attribute | Requirement | Standard / Reference |
| Cable type | Double-insulated single-core solar cable, tinned copper conductor | IEC 62930 / EN 50618 |
| Voltage rating | 1000 V DC (1500 V DC for systems >1000 V DC) | SS 638 §6.1 |
| Minimum conductor size | 4 mm² for string runs; 6 mm² where string length >15 m | SS 638 §6.2 |
| Insulation | XLPE, halogen-free, UV-stabilised; rated to 90 °C continuous / 120 °C short-circuit | IEC 62930 |
| Outdoor service life | ≥ 25 years under Singapore tropical conditions | SS 638 §6.1 |
| Conduit protection | Required for all exposed roof runs; UV-grey PVC or galvanised steel conduit | SS 638 §6.3, CP 5:2022 |
| Connector standard | MC4 or compatible IP67 rated connectors (IEC 62852) | IEC 62852 |
Cables — AC (Inverter to Distribution Board)
| Attribute | Requirement | Standard / Reference |
| Cable type | PVC or XLPE insulated, copper conductor, multi-core | SS 217, CP 5:2022 |
| Voltage rating | 450/750 V minimum (single-phase residential); 0.6/1 kV recommended | CP 5:2022 §6 |
| Minimum conductor size | 10 mm² copper for most residential inverters (3–10 kW); sized per current rating tables | CP 5:2022 Table B1 |
| Derating | Cable ampacity derated for Singapore ambient (40 °C ambient baseline per CP 5) | CP 5:2022 §7 |
| Protection | PVC conduit mandatory where exposed to mechanical damage or UV; IP44 minimum fittings | CP 5:2022 §9 |
| Colour coding | Phase: Brown / Black / Grey; Neutral: Blue; Earth: Green-Yellow per SS 638 and CP 5 | SS 638 §12 |
Steel — Mounting Structure
| Attribute | Requirement | Standard / Reference |
| Purlin / rafter anchor brackets | Hot-dip galvanised mild steel, minimum zinc coating 85 μm; or 316L stainless steel for coastal exposures (within 1 km of coast) | SS ISO 1461, SS 638 §5 |
| Inland bracket grade | 304 stainless steel acceptable where not exposed to marine atmosphere | ISO 3506 |
| Minimum bracket thickness | 2 mm for intermediate clips; 3 mm for primary purlin anchors | SS 638 §5.2 |
| Fasteners (bolts, nuts, washers) | Grade 316 stainless steel, M8 minimum for structural connections | ISO 3506 |
| Wind load design basis | Basic wind speed 28 m/s, Terrain Category 2 (suburban Singapore) | SS CP 3 Ch V Pt 2 |
Aluminium — Rails, Hollow Bars and Standoffs
The standard Singapore landed-home tile roof mounting system uses a 4-layer stack: (1) stainless steel L-bracket anchored to rafter/purlin → (2) aluminium hollow square bar (40×40 mm SHS) as standoff → (3) aluminium rail (C or T profile, 40 mm) → (4) aluminium mid- and end-clamps. Each layer carries its own grade requirement below.
| Component | Alloy & Temper | Profile / Dimension | Surface Treatment | Standard |
| Mounting rail (on top of hollow bar) | 6063-T5 or 6061-T6 | C-profile or T-profile, typically 40 mm height | Anodised min. 15 μm (AA15) or powder coat min. 60 μm UV-stable | SS EN 755, SS 638 §5 |
| Hollow square bar (standoff) | 6063-T5 minimum | 40×40×2 mm SHS or equivalent | Anodised min. 10 μm (AA10) | SS EN 755 |
| Mid-clamps | 6061-T6 | Sized to panel frame (35–50 mm clamp range typical) | Anodised min. 10 μm | SS 638 §5.3 |
| End-clamps | 6061-T6 | Panel-specific; captive spring models preferred | Anodised min. 10 μm | SS 638 §5.3 |
| Clamp fasteners | M6 or M8, 316 SS | T-bolt + hex nut, locking washer | — | ISO 3506 |
| Max unsupported rail span | ≤ 1 400 mm (residential); confirmed by structural engineer for spans > 1 200 mm | SS 638 §5.2 |
Protection Devices — DC Side
| Device | Requirement | Standard |
| String fuses | 15–20 A rated for string current; gPV type; installed in IP65 combiner or at inverter DC input | IEC 60269-6 / UL 2579 |
| DC isolator | Rated for full DC voltage + 25% margin; double-pole; mounted adjacent to inverter | SS 638 §7 |
| DC SPD (Surge Protective Device) | Type 2 (Class II), 1000 V DC minimum, ≥ 40 kA discharge capability; installed at inverter DC terminals | IEC 61643-11, SS 638 §7.4 |
| Arc Fault Detection (AFDD) | Recommended for Singapore installations; mandatory where insurers or BCA requires it | IEC 63026 |
Protection Devices — AC Side
| Device | Requirement | Standard |
| AC isolator / disconnect | IEE-approved, double-pole; rated at minimum 125% of inverter rated output current | CP 5:2022 §13 |
| AC MCB at DB | Dedicated solar circuit breaker; labelled "Solar Generation" per SP Group requirements | SS 638 §12, SP Group |
| AC SPD | Type 2 or Type 3 (Class II/III), 230 V; at the inverter AC output or main DB | IEC 61643-11 |
| RCD / RCCB | 30 mA rated; required if inverter does not have built-in isolation monitoring | CP 5:2022 §15 |
Earthing and Bonding
| Element | Requirement | Standard |
| Equipotential bonding conductor | Bare copper or green-yellow insulated; minimum 6 mm² connecting all metallic mounting components (rails, frames, inverter chassis) to main earth terminal | SS 638 §8, CP 5:2022 §14 |
| Earth electrode | Must connect to the building's existing earth electrode system; additional rod required if earth resistance >10 Ω | CP 5:2022 §14.3 |
| Rail-to-panel bonding | Anodised aluminium provides adequate bonding where anodising is scraped at clamp contact; bonding continuity test required at commissioning | SS 638 §8.2 |
Conduit and Cable Management
| Location | Conduit Type | IP Rating | Standard |
| DC cable on roof (exposed) | UV-grey PVC rigid conduit, or galvanised steel conduit for impact-prone areas | IP44 minimum | SS 638 §6.3 |
| DC cable within ceiling cavity | PVC conduit or cable tray; separate from AC circuits | IP20 minimum (enclosed space) | CP 5:2022 |
| AC cable on exterior wall | White rectangular PVC trunking (Sunollo standard) or round conduit; run level/plumb, corners mitered | IP44 | CP 5:2022 §9 |
| Penetrations (wall / fascia) | Sealed with fire-rated silicone or intumescent putty where passing through fire-compartment walls | — | FSSD requirements |
Metering and Grid Connection
| Element | Requirement | Standard / Body |
| Bi-directional energy meter | SP Group-approved digital meter with import and export registers; required for Enhanced Central Intermediary Scheme (ECIS) solar crediting | EMA / SP Group |
| Meter installation | Installed by SP Group licensed contractor in SP-approved meter box; Sunollo coordinates application | EMA Connections Code |
| Anti-islanding protection | Inverter must have certified anti-islanding function; tested to disconnect within 2 seconds on grid loss | SS 638 §9, EMA Technical Requirements |
| Power quality | Inverter output THD < 5%; power factor > 0.85 per EMA grid code | EMA Grid Code |
Labelling and Documentation
| Location | Required Label | Standard |
| Inverter (DC side) | "SOLAR ARRAY — DANGER: DO NOT OPEN — 600 V DC" (or actual voltage); rated current and voltage | SS 638 §12 |
| Inverter (AC side) | "SOLAR INVERTER — ISOLATE BEFORE SERVICING"; max output current | SS 638 §12 |
| Main distribution board | Dedicated solar MCB labelled "Solar Generation"; warning label indicating live when grid off | SS 638 §12, SP Group |
| DC isolator | "DC ISOLATOR — SOLAR" with on/off indication | SS 638 §12 |
| All junction boxes | Circuit identification; voltage / current rating | SS 638 §12 |
| As-built drawings | Single-line diagram, cable schedule, and site layout plan submitted to EMA via SP Group portal | EMA Connections Code |
How Sunollo ensures compliance: Every installation is designed and supervised by a Singapore Licensed Electrical Worker (LEW). All materials are procured from approved suppliers carrying the relevant certifications. An independent commissioning test is performed before grid connection, and as-built documentation is submitted to EMA on the homeowner's behalf.